The process design and simulation deliverables span the entire spectrum of discrete assembly from concept to installation and start up assistance, including tool content, assembly sequence, welding parameters, ergonomics, robotics, throughput, containerization, in-plant conveyance, etc. Investigations and documentation are required to identify the ideal manufacturing processes and system requirement. The process deliverables work as living documents and are maintained and updated to the latest engineering changes, including modifications or re-sequencing of the processes caused by additional parts, bottlenecks, etc. These include:

• Bench mark expertise
• Formalize goals, objectives & cost justification models
• Process station design & cycle time analysis
• Station layout & optimization
• Develop system layouts
• GD&T expertise (Assembly locating strategy)
• Ergonomic considerations (Motion studies & walk distance)
• Packaging & material route planning
• Discrete event simulation justification & prove out of all alternatives
• Prototype process
• Process documentation (Manufacturing assembly descriptions)
• Databank final deliverables